Best TW200 Upgrades [Mods For Performance or Dual Sport]

The Yamaha TW200 is one of the most versatile motorcycles in the market, it’s excellent for both on and off-road riding. The bike has a 196 cc, four-stroke engine and an accessible seat height that appeals to all types of riders. However, Yamaha TW200 could use some upgrades to improve its performance and versatility to tackle more challenging terrains. In this article, we share the best upgrades that you can do to your Yamaha TW200.

Before you start modifying your dirt bike…

Modifying a dirt bike is a thrilling experience that allows a rider to personalize their machine for their riding style. Dirt bike modifications can increase performance, improve handling, and make your ride a lot more fun. However, before rushing into any major modifications, it’s crucial to have a plan, do some research, and make sure you’re not making any common mistakes. In this blog post, we’ll discuss two common mistakes to avoid before modifying your dirt bike.

Mistake #1

Not Understanding the Limitations of Your Dirt Bike

The first mistake many people make when modifying their dirt bike is not understanding the limitations of their bike. You may have a lot of ideas for modifications, but it’s essential to consider whether your bike is capable of handling them. Some bikes handle modifications better than others, and you don’t want to make any irreversible changes that may harm your dirt bike. Before modifying your dirt bike, research the parts that are compatible with your make and model. Be aware of your bike’s suspension, engine, and brakes, and how your modifications will affect them.

Mistake #2

Neglecting Safety Equipment

Another common mistake people make when modifying their dirt bike is neglecting to update their safety equipment. The last thing you want is to have a high-performance dirt bike but end up injured because of inadequate safety equipment. Ensure that you have proper safety gear, including a helmet, goggles, boots, gloves, knee pads, and elbow pads. All these equipment protects you from injury and affects your performance in a good way.

What mods should you actually do?

Biking is a way of life. It’s a passion that is shared by millions of riders around the world. And like any other passion, we want to make it better and more enjoyable. One way of doing that is through modifications or “mods” to our bikes. However, with so many options out there, it’s hard to know where to start and which mods will actually make a difference. In this blog post, we will explore the top mods that bikers should consider for the ultimate ride.

1. Exhaust System

The exhaust system is one of the most popular mods for a reason – it delivers results. A high-performance exhaust system can increase horsepower, reduce weight, and produce a sound that is music to the ears of a biker. Exhaust systems come with a range of features, from slip-on options to full systems that require professional installation. Just keep in mind that some systems may not be street legal, so check your local laws.

2. Air Intake

Getting more air into the engine can result in better performance. By upgrading to a high-performance air intake system, you can increase horsepower and torque, improve throttle response, and make your engine sound more aggressive. In addition, a reusable air filter will save you money in the long run.

3. Suspension

A well-tuned suspension system will not only improve the look of your bike, but it will also aid in handling and comfort. Whether you’re riding on the highway or taking on challenging terrains, upgrading your suspension system can make a huge difference. Consider adjustable forks and shocks that allow you to customize your ride to your specific needs.

4. Lighting

Safety is a top priority for any biker. Upgraded lighting options such as LED headlights and taillights, accent lighting, and brake lights are essential to make you more visible to other drivers on the road. In addition, lighting mods can enhance the look of your bike, making it stand out from the crowd.

5. Grip and Comfort

Lastly, don’t forget about the importance of grip and comfort on your bike. Upgrading your grips and footpegs can enhance your riding experience, while reducing vibrations and reducing hand and foot fatigue. A comfortable seat can also make a big difference in your ride, especially on long trips.

Making modifications is an exciting aspect of biking. There are endless options out there to make your ride even more enjoyable. But remember, not every mod is necessary or even practical. When considering mods, choose ones that will improve the performance, safety, and comfort of your ride. A well thought-out mod strategy can take your bike to the next level and provide you with the ultimate riding experience. Happy riding!

Airbox/Intake mod

Are you tired of riding your bike at high altitude and feeling like it’s lacking power and performance? If so, then this article is for you. Many bikers experience this issue when riding at higher altitudes because the air is thinner, and your bike’s engine may not be getting enough air to perform at its best. But fret not, with a simple DIY airbox/intake mod, you can improve your bike’s performance and have a much more enjoyable ride at high altitude.

DIY air box mod for elevation

The airbox, which is responsible for regulating the air going into your bike’s engine, is the main component that needs to be modified to improve performance at high altitude. The idea behind the mod is to increase the airflow into the engine, allowing it to perform better in areas where the air pressure is lower. Here’s how you can create your own airbox/intake mod:

Step 1: Remove the airbox lid

To begin with, you need to remove the airbox lid from your motorcycle. Depending on your bike model, the lid can be easily removed by unscrewing it or releasing the clips that hold it in place.

Step 2: Drill holes

Using a drill, make holes around the airbox lid to increase the air intake. You can drill as many holes as you want or even experiment with different sizes to find what works best for your bike. Be sure to make the holes evenly spaced to allow for an even flow of air into the engine.

Step 3: Install a high flow air filter

Now that you have drilled holes in the airbox, it is time to install a high flow air filter. This will further increase the amount of air going into your bike’s engine, giving it the power and performance required to ride at higher altitudes.

Step 4: Reinstall the airbox lid

Once you have installed the air filter, you can put the airbox lid back in place, ensuring that all clips or screws are secure. Your bike is now ready to go with the improved airflow mod.

Step 5: Test for performance

It’s best to take your modified bike for a test ride on a flat surface before heading to higher altitudes. This will allow you to feel and compare the performance with the previous setup. During the test ride, you’ll be able to time your bike’s acceleration, observe the engine’s RPM, and listen for any changes in sound.

In conclusion, a DIY airbox/intake mod is a quick and cost-effective way to improve your bike’s performance at higher altitudes. With just a few simple steps, you can increase the airflow into your bike’s engine, giving it more power and smoother performance. It’s important to test the modification before you go on long rides to ensure that it is working correctly and that your bike is performing as it should. So, the next time you plan an adventure in the mountains, make sure to perform this modification to make the ride more enjoyable and memorable.

Jetting

As every biker knows, proper maintenance and tuning are crucial for long-lasting engine performance. One of the most critical aspects of tuning your motorcycle, especially for off-road trips, is jetting your carburetor. Whether you are a beginner or an experienced biker, jetting can seem intimidating at first. But don’t worry; we’ve got you covered. In this blog, we’ll help you understand the basics of jetting and teach you how to jet your carburetor for optimal performance.

Which carb do you have?

First things first, let’s identify which carburetor you have. Yamaha’s TW200 has two generations, from 1987-2000, and 2001-present. The earlier model uses a Mikuni carburetor, while the latter uses a Teikei carburetor. For the purposes of this blog, we’ll focus on jetting the 2001-present Teikei carburetor, which is found in most TW200’s today.

The base settings for the Teikei carburetor are a 132 main jet and a 42 pilot jet. However, these settings may not be suitable for every situation, especially if you tend to ride in different altitudes or temperature conditions. To determine your optimal jetting settings, you need to take into account several factors, including weather conditions, altitude, type of exhaust, and air filter restriction.

Jetting specs for 2001+ TW200 carb

A general rule of thumb for jetting is that higher altitudes require leaner jetting, while lower altitudes need richer jetting. Fortunately, the jetting specs for the Teikei carburetor are readily available online for different altitude ranges. For instance, suppose you’re riding between sea level and 5,000 feet. In that case, TW200’s jetting specs recommend a 125 main jet and a 38 pilot jet.

Another essential factor in jetting is your exhaust system. A less restrictive exhaust system allows the engine to breathe better, which results in more power. Consequently, this means you will need to adjust your jetting for optimal performance. If you have an aftermarket exhaust installed, you can increase your main jet size by 2-4 sizes.

Lastly, your air filter restriction can also affect your jetting. A clogged air filter can significantly hinder airflow to the engine, leading to poor performance. To avoid this, make sure that your air filter is clean and not clogged. Additionally, you may want to consider using a washable and reusable high-performance air filter for better airflow.

Suspension

As bikers, we all know that one of the most critical factors that determine the ride quality of your bike is its suspension system. The suspension system handles the shocks that come from uneven roads, bumps, and potholes. It evenly distributes the weight while traveling and gives you a comfortable and controlled ride. Whether you’re a beginner or an expert, upgrading your suspension system can give you more control, comfort, and better performance throughout your journey. In this guide, we’ll discuss everything you need to know about Suspension upgrades for your bike.

Fork upgrades

The first and most crucial adjustment you can make to your bike’s suspension system is the fork. The fork plays a major role in your bike’s handling and stability. Upgrading your fork helps you enjoy smoother, more responsive handling, and enhanced speed. While upgrading your fork, consider investing in a sturdy fork brace that ensures stability, reduces flexing, and increases steering accuracy.

Shock upgrade

The next part of the suspension system that you can upgrade is the rear shock. The rear shock helps in damping the bumps that come from potholes and uneven road surfaces. Upgrading your rear shock absorber ensures that your rear tire is always in contact with the road, giving you maximum traction. It also improves the handling of your bike, making it more rider-friendly. You can choose from various types of rear shocks, including air-adjustable shocks, coil shocks, and hydraulic shocks.

Gearing – speed or acceleration?

Are you confused about whether to choose speed or acceleration when it comes to gearing your motorcycle? It’s a daunting task to decide which form of gearing provides better performance and control. As a biker, you may have heard that higher cruising speed and top speed are the ultimate goals. However, there’s another argument: gearing your bike for better acceleration can provide an incomparable experience when it comes to trail riding. So, let’s dive into the world of gearing and understand what’s most desirable – speed or acceleration?

Higher cruising speed & top speed

Before delving deep into the comparison of speed and acceleration, let’s understand how gearing affects your bike’s performance. The gears of a motorcycle are designed to transfer power from the engine to the wheels, allowing you to adjust your speed according to your preference and terrain. The gearing consists of a number of toothed gears that are paired to vary the bike’s torque and rotational speed. It can be fine-tuned to alter several things like how fast your bike can accelerate, how quickly it will reach a given speed, or how much extended control you’ll have at higher speeds.

Speed:

If you’re looking for speed, you should choose a gear ratio that allows the engine to run at a higher RPM within its range. With a high-speed gear ratio, your bike can reach its maximum speed, resulting in a higher cruising speed. This makes it an excellent choice for highway riding. However, always remember that higher speeds require excellent bike control and can be dangerous.

Better acceleration for trail riding

Acceleration:

On the other hand, if you opt for a lower gear ratio, it’s more likely to make your bike faster on low-end power, providing better acceleration. For example, you can have good gear ratios for off-road riding, motocross, and single-track trails. With good acceleration, you can quickly climb hills and maneuver through rough terrain.

For trail riding, acceleration is a critical factor as you will need to control your bike in small, tight areas. Relying on your bike’s speed won’t cut it since you will need to slow down or stop suddenly. Therefore, to effectively ride trails, you require gearing that gives you better control.

Another thing to keep in mind is that acceleration doesn’t only refer to the start of your ride. On the trails, you’ll need to climb hills, clear obstacles, and even have brief moments for speed. With gearing fine-tuned for acceleration, you’ll find it easier to pass other vehicles or close a gap in front of you.

The gears on your bike are instrumental in gear performance. In most cases, the same bike model will have different gears for street/road riding, off-road and racing. Having a little knowledge of gearing may help you take a more educated decision about the kind of gear you need for your ride.

Exhaust upgrade for the sound of performance?

There’s no denying it; the Yamaha TW200 is a great bike, but it’s not very loud. If you’re a biker, you know that the way your bike sounds can make all the difference as you take to the road. If you’re looking for a quick and easy way to give your bike an upgrade that’s not only going to make it sound better but also perform better, you’re going to want to consider upgrading your exhaust!

Before we dive in, let’s first explain what an exhaust really does. The exhaust system is responsible for removing the spent gases from the combustion process. Your exhaust affects your engine’s performance and the sound your motorcycle produces. An exhaust system upgrade is the ideal way to drastically boost the sound. 

Best muffler/slip-on for TW200

When it comes to choosing the right muffler or slip-on for your TW200, there are several things to consider. The first is the material which mufflers can be made of. The most common materials are stainless steel, aluminum, and carbon fiber. Stainless steel is durable and can resist corrosion, while aluminum is lightweight and has a high heat transfer rate. Carbon fiber is a lightweight material that is also visually appealing. Once you decide the material of your choice, you should then consider the shape of the muffler and the chamber that it contains. The more chambers your muffler has, the better the sound will be and the more performance increase it will yield.

One of the best mufflers alternatives for the TW200 can be from Yoshimura. Yoshimura mufflers are not only constructed with lightweight and durable materials but can also help with a power boost. The RS-2 is known for its performance improvement on the TW200, offering more low-end torque and a crisp, deeper tone.

Another fantastic options is the FMF power core 4 slip-on. This exhaust system offers everything you need in a slip-on muffler – performance, power, and sound! It’s made of lightweight stainless steel, and it features a top-notch tapered design, which ensures smooth and uninterrupted airflow, giving your TW200 a noticeable boost in performance.

A popular option for TW200 riders is the DG V2 Slip-On. The DG V2 muffler offers a noticeable increase in high-end power with a deep, throaty growl. Constructed from lightweight aluminum, it’s also an affordable yet effective option that is still packed with power-enhancing features.

TW200 Upgrades For The Engine

The Yamaha TW200 is a dual-sport motorcycle that is designed to be versatile and capable, both on and off the road. However, if you are looking to take your TW200 to the next level, upgrading the engine is a must. With a range of powerful and durable upgrades available, your TW200 can do so much more than you ever thought possible. In this blog post, we will explore some of the best upgrades that you can make to your TW200’s engine.

1. Exhaust System Upgrade

One of the easiest and most effective ways to upgrade your TW200’s engine is by upgrading the exhaust system. A new exhaust system can increase horsepower, improve throttle response, boost torque, and even change the sound of your bike. The Pro Circuit T-4 Slip-On is a popular upgrade that is designed to increase power and torque across the entire rpm range. This exhaust system is made from high-quality stainless steel and comes with a removable spark arrestor.

2. Carburetor Upgrade

The stock carburetor on the TW200 can be quite restrictive and limiting. Upgrading to a larger carburetor, such as the Mikuni TM33-8012, can significantly improve the bike’s performance. This carburetor is designed to increase throttle response, fuel efficiency, and overall power output. It also comes with a choke lever and is easy to install.

3. High-Performance Air Filter

Another crucial upgrade for any TW200 owner looking to boost performance is a high-performance air filter. A good air filter can improve airflow to the engine, increasing power and torque. The UNI NU-3248ST Air Filter is an excellent option for TW200 owners looking to upgrade their engine. This filter is made from high-quality foam and is designed to provide maximum airflow while also protecting the engine from dirt and debris.

4. Big Bore Kit

For those looking for the ultimate TW200 engine upgrade, a big bore kit is a must. A big bore kit increases the engine capacity, resulting in more power and torque. The Athena 225cc Big Bore Kit is a popular choice among TW200 owners. This kit comes with everything you need to upgrade your engine to 225cc, including a cylinder, piston, gaskets, and more. It is designed to provide a significant increase in power and torque across the entire rpm range.

5. Performance Camshaft

A performance camshaft is another upgrade that can significantly improve your TW200’s engine performance. A camshaft can increase horsepower, improve throttle response, and boost torque. The Hot Cams Camshaft is a popular choice among TW200 owners. This camshaft is designed to provide excellent performance gains across the entire rpm range. It is made from high-quality materials and is a direct replacement for the stock camshaft, making it easy to install.

High-compression piston kit

A high-compression piston kit is a great upgrade for your TW200 engine if you want to increase its power and performance. The kit includes a piston with a larger surface area, which increases the amount of air and fuel mixture that can be compressed in the cylinder. This results in a more powerful combustion process, which translates into more power and acceleration. The kit also includes new rings and wrist pins, which ensure that the piston operates smoothly and efficiently.

Hotter camshaft

Another upgrade you can make to your TW200 engine is to install a hotter camshaft. The camshaft controls the opening and closing of your engine’s valves, which affects the amount of air and fuel that enters and exits the cylinder. A hotter camshaft allows more air and fuel to enter the cylinder, which results in a more powerful combustion process and more overall power. It’s important to note that installing a hotter camshaft may require other modifications to your engine, such as adjusting the carburetor or upgrading the exhaust system.

Porting

Porting is a process that involves modifying the intake and exhaust ports on your engine’s cylinder head. By making these modifications, you can increase the flow of air and fuel into the cylinder and the flow of exhaust gases out of the cylinder. This results in a more efficient combustion process, which improves power and acceleration. Porting can be a complex process and should only be done by experienced technicians who have the necessary equipment and knowledge.

Other considerations:

Before you upgrade your TW200 engine, it’s important to consider other factors that may affect its performance. For example, upgrading the engine may require upgrades to the carburetor and exhaust system to ensure that your engine is running at its best. You may also want to consider upgrading your bike’s brakes and suspension to handle the increased power and performance.

Putting all the mods together for a performance package

Are you a biker looking to upgrade your motorcycle performance? If yes, you might be wondering how to put all your chosen mods together for a performance package. Installing different mods can be overwhelming, and you need to make sure that they work in synergy to achieve the desired results. In this detailed guide, we will cover everything you need to know about putting all the mods together for a performance package.

1. Choose Reliable Mods

The first step in creating a successful performance package is choosing the right mods. Ensure that the mods are compatible with your motorcycle and that they come from reputable brands. Cheap aftermarket parts might be tempting, but they can end up doing more harm than good. Check for reviews, product descriptions, and compatibility before making any purchases.

2. Plan Ahead 

Before you start installing your mods, take time to plan out what you want to achieve with your performance upgrade. Map out your goals and milestones, this will help you track your progress and ensure the mods are working in unison. Make a list of the mods you will be installing and how they will affect performance. You can use online performance calculators to estimate the new power and torque outputs of your motorcycle.

3. Follow the Installation Instructions

Once you have your mods in hand, make sure to follow the installation instructions to the letter. Some mods require mechanical expertise and special tools, so if you’re not confident in your mechanical skills, seek professional help. Avoid improvising or taking shortcuts as it can end up damaging your motorcycle. 

4. Upgrade All Components 

A performance package is only as good as its weakest link. Ensure that you upgrade all components that will benefit from the new mods. For example, if you install a new exhaust system, consider upgrading your air intake and fuel management system to maximize performance. Upgrading all the components in your performance system ensures there are no bottlenecks that hinder the performance.

5. Tune Your Motorcycle

After installing all the mods and upgrading the necessary components, ensure your motorcycle is tuned to get the best results. As the mods make substantial changes to the bike, the ECU needs to be tuned to optimize engine performance. You can DIY tune your bike using a Power Commander or take it to a professional tuner.

TW200 Dual Sport Mods

If you’re an avid biker who loves to explore rugged terrain and off-road trails, having a dual sport bike is a must. Among the most popular models are the Yamaha TW200, which is renowned for its outstanding performance on challenging terrains. However, for riders who want to take their riding experience to the next level, installing a few mods can significantly improve the performance and functionality of the bike. In this blog post, we’ll discuss some of the best TW200 dual sport mods – the tires, rear rack, and side racks, and why you need them.

Tires

The TW200 stock tires can handle light off-road terrain, but they’re not suitable for challenging trails, mud, and rocky terrain. Upgrading your tires for off-road tires like the Dunlop D605 or Bridgestone Battlax Adventure A41 will significantly improve your bike’s performance on challenging terrains. These tires are incredibly durable and will provide you with the much-needed grip and stability when riding over rocks, sand, and dirt. The added advantage of these tires is that they’re designed specifically for dual sport bikes, so you don’t have to worry about compromising your balance or traction.

Rear rack

When going on an adventure ride, you need a rear rack to store your essential gear, such as camping gear, food, water, and spare parts. The TW200 comes with a small factory rear rack, which may be inadequate to support all your needs. Installing a larger rear rack like the Tusk Aluminum Panniers or the Moose Racing Expedition rack will provide ample storage space. These racks are also durable and lightweight, making them ideal for long rides.

Side racks

Side racks are the perfect accessory for riders who need extra space for gear and accessories. With side racks like the Tusk Aluminum Panniers or the Cycleracks Soft Luggage Rack, you can easily attach saddlebags to your TW200. This added storage capacity will allow you to carry additional supplies such as food, water, and spare clothes during long adventures.

Headlight

Upgrading your headlight can make a significant difference in your visibility and safety while riding. A brighter LED light guarantees you’ll see more on the road, and you’ll be able to see further at night. It’s a crucial mod that should be at the top of your list.

Skid plate 

One of the downsides of dual sport bikes is their clearance level. A skid plate can provide an extra layer of protection from rocks and other debris that can damage your bike’s vulnerable parts. This mod does not only keep your bike in good shape but also assures you of uncompromised performance.

Footpegs for more control

Investing in aftermarket footpegs that are wider, more durable, and have better grip means your feet stay in place and will give you more precise control of your bike. You’ll be comfortable for those long rides and won’t suffer from foot fatigue.

Seat upgrade

Riding for an extended period can be tiring or painful to your bums. Upgrading your seat to a more comfortable one can give you a more relaxed experience as you ride. A better cushioned seat that is wider, more comfortable, and has a better shape supports your weight and reduces pressure on your tailbone.

Larger Fuel capacity

It’s not fun finding yourself stranded in the wilderness because you’ve run out of fuel. Upgrading your fuel tank provides you with more miles per refill, giving you longer travel time. With a bigger capacity fuel tank, you can rest comfortably knowing that you won’t have to stop as frequently for fuel.

Speedo/dash upgrade

Featuring an easy to read and brighter digital screen to see all the necessary information, from your speed to fuel level, a Speedo/dash upgrade makes your riding even more convenient. You will have a reliable display show your speed on a digital screen rather than having an analog speedometer.

Phone mount 

These days, phones have become an essential tool in our lives. You might need GPS, Music, or to document an exciting ride – and having a sturdy phone mount is critical. It secures your phone in place, so you don’t drop it, and it makes it easy for you to operate and keep an eye on while you ride.

Conclusion

Riding a TW200 dual sport bike has never been more exciting. Upgrading your bike with these mods not only enhances your experience but also ensures your safety and comfort. You’ll appreciate the difference they make once you hit the road or trail with these upgrades. If you’re looking for a checklist of must-have mods for your TW200, look no further than this post. Don’t wait too long, grab your tools, and get upgrading. Safe, enjoyable rides await you!